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车床改制成深孔镗床

2020-01-01 15:25:54 83

WOGONGSISHIJIAGONGSHIHUAXINGYEYONGLIXINZHUGUANDEQIYE,GENZHEQIYEFANWEIDEBUSHIKUOZHAN,HUOJIXUYAOZENGTIANLIANGTAISHENKONGTANGCHUANG,ZAIYOULIANGTAIXIANZHIDECW6163CHECHUANGHUANJINGXIA,DAXIUHOUGAIZHICHENGSHENKONGTANGCHUANG,ZHIZULEKUOJIANCHUCHANDEXUYAO,DADAJIELIULETOUZIBENQIAN。

  1. 首要设想参数和手艺请求
(1)离心铸管内孔加工的手艺请求  离心铸管内孔加工后的尺寸公役请求是0~-0.8mm,管长为3~5.5m,外表粗拙度值Ra=0.8μm。

  (2)DUICW6163CHECHUANGDESHOUYIQINGQIU  ①CHUANGSHENZHANGDUXUZENGTIANDAO12mHUOGENGZHANG。②CHECHUANGGAIZHIQIANBIXUDAXIU,QIJINGDUBIXUZHIZUJICHUANGDAXIUGUIFANDEQINGQIU。③JIANGCHECHUANGWEIZUO、DAOTAICHAIDIAO,ZHONGDIANDAXIUCHUANGMIAN、DAOGUI、WEIDIDIBAN、LIUBANGEXIN、GECHILUNCHUANDONGTIXI。

  2. 任务道理
工件的动弹由左端接纳单动卡盘装夹找正,右端用绶油支承架内锥盘顶紧并放心,同时密封。管件的转数由床头箱的传动体系来节制。

  TANGDAODEJINJIYOUZHUANGPEIZAILIUBANXIANGSHANGDEZHICHENGJIALAIWANCHENG。CHUANGSHENZHONGJIANZHUANGPEIZHEJINJISIGANG,SIGANGXIYOUJIEZUHEERCHENG,LIANGTOUYOUZHIJIAZHICHENG,CHUANGSHENQIANBIZHUANGYOUCHITIAO,YUSHOUDONGZHUANGPEIDECHILUNNIEHE,GONGNUODONGZHONGJIANJIA、SHOUYOUZHICHENGJIAHETANGGANZHICHIJIAYONG,RUTU1SUOSHI。


图 1
1.镗刀组合件  2.管件  3.绶油支承架  4.镗杆  5.镗杆支承架  
6.镗杆牢固支承架  7.丝母箱  8.聚散器  9.加速机  10.电念头

  (1)SHOUYOUZHICHENGJIADESHEXIANG  SHOUYOUZHICHENGJIAZUOZAIYUANCHECHUANGWEIZUODIBANSHANG,BINGLAOGUZAICHUANGSHENDAOGUISHANG,BINGKESUICHITIAONUODONG,YIZHIZUCHABIEZHANGDUDEGUANJIAN,SHOUYOUZHICHENGJIANEIKONGZUIHAOYONGCHECHUANGBENSHENTANGNEIKONG,YIBAOZHANGZHONGJIANGAOJIJINGDUQINGQIU(JIANTU2)。


图 2
1.锥盘  2.定位轴  3.端盖  4.毡圈  5.轴承  6.隔套  7.定位套  
8.管件支承架  9.绶油孔  10.盘根  11.密封圈  12.定位端盖  
13.锁紧定位套  14.锁紧丝母  15.镗杆  16.管件

  (2)SHOUYOUZHICHENGJIADEGANHUA  ①XIANGGUANJIANSHURUQIEXUEYEBINGMIFENG。②ZHICHENGTANGGAN。③TANGTOUDAOXIANG。④ZHICHENGBINGDINGJINGONGJIAN。

  ZAISHOUYOUZHICHENGJIADEFANMIANYOUYIGELENGQUEBENGLAIDESHUYOUGUAN,QIEXUEYEJINGYOUGUOCHENGSHOUYOUZHICHENGJIASONGRUGONGJIANQIEXUEQU。

  ZAIZHUIPANNEIYOUDAOXIANGTAO,SHIYONGYUTANGTOUDAOXIANGDE,TANGCHABIEGUANJINGSHIXUHUANCHABIEDEDAOJU,GAIHUANDAOJUBIXUGAIHUANCITAO。ZAISHOUYOUZHICHENGJIADEWEIBUYOUZHUITAOZUO,NEIYOUZHUITAO,SHIYONGYUZHICHENGTANGGANYONGDE,ZHUITAOMOSUNHUOJIAGONGCHENGXIANZHENDONGSHI,NENGGOUDIAOLILUOMU。

  (3)TANGGANZHICHENGJIA  YINWEITANGGANTAIZHANG,TANGGANSHOUZHONGLIYINGXIANGZAIZHONGJIANJUBUYIYUXIACHEN,YONGTANGGANZHICHENGJIAZHICHENG,NENGYOUYONGBIMIANTANGGANQUZHE,BINGBIMIANZAITANGXIAOSHIYINWEITANGGANSHOULIZHANDOU(JIANTU3)。


图 3
1.锁紧丝母  2.定位锁紧套  3.定位套  4.镗杆支承架

  (4)TANGGANLAOGUZHICHENGJIA TANGGANLAOGUZHICHENGJIAZAIYUANCHECHUANGHUABANSHANGLAOGU,ZHONGJIANGAOYUSHOUYOUZHICHENGJIAFENQI,TALAOGUZAITANGGANDEHOUDUAN,BINGQIEKEBAIBUNUODONG,YIBIANJIAGONGCHABIEZHANGDUDEGUANJIAN,DANGJINJISHI,JINJIXIANGDONGYUANSIGANGNIUZHUAN,SHILUOMUZUOZHOUXIANGNUODONG,DONGYUANCHUANGANJINJI,WANCHENGZHUDONGJINDAO。JINJIXIANGZHUANGPEIZAICHUANGSHENDEWEIDUAN,YOUZHILIUDIANNIANTOUDAIJIASUXIANGQUDONGSIGANGLAIWANCHENG。JIASUXIANGDESHURUZHOUYUSIGANGDEPILIANCHUYOUNINGJINGJUSANQI,JIEXIELIJINGYOUGUOCHENGDANHUANGDIAOJI。DANGCHAOZAISHI,JUSANQITUOKAI,TONGSHICHUDONGWEIDONGKAIGUAN,SHOUHUIJINGQIDENGHAO,SHICHUANGANEZHIJINJI,MAOBINGDENGXIANXIAN(JIANTU4)。


1.镗杆牢固支承架  2.瓦套

  TANGTOUZHOUYIFANGYALUOWENYUTANGGANLIANJIE;XINXINGSHENKONGTANGTOUSHIYIZHONGWUGEQIEXUERENDESHENKONGTANGTOU,QIEXUELIDA,MEIYIGEQIEXUERENFANMIANYOUSHENWO,JIRONGXIECAO,PAIXIEJINENGHAO,BUGENGSAI、BUSHICHI,BAOZHANGLEJISUCHIXUTANGXUE,JIAGONGXIAOLIBIPUTONGDESHENKONGTANGCHAOCHUKUAYUEHAOJIBEI;DAOXIANGTAOSHANGLAOGUSHEZHIYOUWUGEDANHUANG,DAOTIAOJIQIEXUERENDEWAIYUANCHUYUTONGYIYUANZHUMIANSHANG,BAOZHANGLEZHINEIKONGBENSHENLAIDINGWEI;GONGYOUCONGTANGGANNEIBUGONGRU,DIANMODAOTIAOHEQIEXUERENHOU,XIANGQIANPAIJI,WANCHENGLETANGTOUQIEXUERENHEDAOTIAODECHONGSHILENGQUEGUANGHUA,YIWANCHENGGAOSUGAOJINGDUDESHENKONGTANGXUE(JIANTU5)。


1.凸缘螺母  2.镗刀  3.隔套  4.弹簧  5.支持导向套  6.镗头轴

  3. 切削液轮回体系
切削液轮回体系的感化一是冷却,二是断根切屑排往储屑车和油箱。

  SHENKONGTANGCHUANGZAIQIEXUEJIAGONGSHI,YINWEITANGDAOSHI5GECHICHIXURENWU,SHIYIFASHENGDERELIANGHENSHIDA,BINGQIETANGDAOZAIGONGJIANLI,KANBUDAOTANGDAODEQIEXUEGONGKUANG,BIXUZUOHAOQIEXUEYELUNHUITIXI,YONGYICHONGCHUQIEXIEHELENGQUE,QILIUCHENGWEI:SHUIXIANG→SHUIBENG→SHOUYOUZHICHENGJIA→GONGJIAN→ TANGTOU→CHUANGTOUJIAJINJIGOU→ NISHUICAO→SHUIXIANG。BENTIXIYIDALIULIANG、DIYANGCHENGMUBIAOLAITIAOXUANSHUIBENG。SHIYI,2B-31XINGLIXINJINGSHUIBENGBINISHIHE,DIANNIANTOUGONGLV4kW。